Why outstaff instead of hiring full-time? When Beckhoff PC-Based Control stops a line, you need C++ expertise yesterday. Outstaffing with Smartbrain.io gives you instant access to pre-vetted, industrial-grade developers who already speak TwinCAT, EtherCAT, and real-time IO. No recruiting fees, no local payroll, no visas. We handle HR, hardware, and retention while you keep 100 % technical direction. Scale the squad up for a scheduled factory shutdown, scale down when production stabilises. Typical onboarding takes 4–7 days, not the 2–3 months of direct hire, saving six-figure opportunity costs. Protect IP with our strict NDAs and EU-grade security tooling.
[object Object]
[object Object]
[object Object]
[object Object]
[object Object]
[object Object]
[object Object]
[object Object]
[object Object]
[object Object]
[object Object]
[object Object]
What Technical Leaders Say
Challenge: TwinCAT motion jitter risked a costly recall.
Smartbrain’s C++ engineer dove into our real-time scheduler, refactored ISR code, and delivered deterministic 1 ms cycles in a week. Our in-house team adopted his unit-testing harness and velocity rose 28 %. Seamless GitLab integration, zero onboarding lag.
Laura Mitchell
CTO
AeroFlex Components
Needed a real-time C++ specialist to port legacy PLC logic to TwinCAT 3 while plant ran 24/7. Smartbrain provided two devs in 5 days. They implemented modular classes, hot-swap tested on simulation, and cut commissioning window by 33 %. Quality documentation impressed auditors.
Kevin Rhodes
Automation Director
Pacific Bottling Co.
Our medical imaging line demanded low-latency C++/CUDA inside Beckhoff IPC. Augmented engineer from Smartbrain integrated GPU processing with TwinCAT ADS, dropping frame latency by 45 %. HIPAA security checked out immediately. Team fit culturally, daily stand-ups flawless.
Maria Hernandez
R&D Manager
OptiMed Devices
Seasonal spike meant four extra template-heavy C++ modules for conveyor sync. Smartbrain onboarded devs in 6 days. Jira velocity doubled, overtime disappeared, and contracts paused after release—no HR fuss. Flexibility is priceless.
Jacob Lee
Dev Team Lead
SmartLogix Warehousing
Our autonomous harvesters ran classic PLC code at 50 ms scan. Smartbrain’s augmented C++ experts shifted control to Beckhoff IPC, using STL and message queues, achieving 4 ms loops. Time-to-market shortened by six weeks, investors thrilled.
Susan Patel
VP Engineering
AgriNova Robotics
Regulators demanded secure boot and encrypted ADS. Smartbrain supplied a low-level C++ guru who patched drivers, added TLS, and produced MISRA-compliant code. Passed penetration test first round, freeing our team for roadmap features.
Michael Chen
Chief Security Officer
SecureGrid Energy
Industries We Empower
Automotive Assembly
Automotive OEMs rely on Beckhoff PC-Based Control to synchronise welding robots, torque sensors, and vision QA at millisecond pace. Augmented C++ developers craft deterministic EtherCAT motion routines, connect CAN-FD gateways, and build predictive-maintenance dashboards. Outstaffing lets plants roll out new model years without pausing production, while specialists handle peak calibration and certification workloads.
Pharmaceutical Packaging
GMP-regulated lines must log every millisecond event. Our C++/TwinCAT experts create CFR-21-Part-11 compliant audit trails, integrate weigh-cells, and implement servo-driven blister forming. Outstaffing supplies scarce talent during validation crunches and removes the need for long onboarding windows that could delay FDA audits.
Smart Warehousing
High-bay AS/RS systems use Beckhoff IPCs for crane and shuttle coordination. Augmented C++ engineers optimise real-time path-planning algorithms, add MQTT telemetry, and reduce collision margins. Operators benefit from elastic teams that ramp up for seasonal surges, then scale down after peak.
Medical Devices
Diagnostic analyzers leverage Beckhoff PC-Based Control for precise pipetting and imaging. Outstaffed C++ pros implement IEC-62304 processes, GPU acceleration, and secure ADS communication, cutting prototype cycles while keeping fixed headcount lean.
Food & Beverage
Bottling, brewing, and packaging lines demand wash-down-rated IPCs. Our developers integrate CIP cycles, recipe databases, and OEE dashboards in C++, letting producers launch new SKUs faster without hiring full-time controls staff.
Renewable Energy
Wind-turbine and micro-grid operators adopt Beckhoff IPCs for deterministic control and SCADA integration. Outstaffed C++ talent adds IEC-61400 safety layers, real-time analytics, and secure OPC-UA gateways, improving uptime while keeping OpEx stable.
Semiconductor Fab
Lithography stages need nanosecond accuracy. Our C++/TwinCAT team tunes EtherCAT Distributed Clocks, implements vibration compensation, and links metrology data to MES tools—without exposing proprietary IP to external contractors.
Logistics Robotics
AGVs and AMRs use Beckhoff PC-Based Control for sensor fusion and motor drives. Augmented devs add SLAM algorithms, ROS2 bridges, and edge AI modules in C++, accelerating fleet deployments while preserving budget for hardware.
Oil & Gas
Drilling control systems require rugged, real-time automation. Outstaffed C++ engineers embed condition monitoring, SIL-rated shutdown logic, and remote diagnostics into Beckhoff IPCs, shortening project timelines and reducing site crew requirements.
Beckhoff PC-Based Control Case Studies
Smart Warehouse Throughput Boost
Client Type: E-commerce 3PL operating 14 automated fulfillment centers in the Midwest.
Challenge: A surge in orders exposed Beckhoff PC-Based Control bottlenecks that limited shuttle speed to 2 m/s.
Solution: Smartbrain augmented the client with three senior C++ engineers versed in TwinCAT NC-PTO. Within one sprint they rewrote kinematic libraries, introduced lock-free queues, and deployed the patch via staged rollout without halting operations.
Result: Average aisle throughput rose by 38 %, order-to-ship time dropped by 27 %, and capacity for Black Friday was secured two months ahead of schedule.
Pharma Packaging Zero-Defect Rollout
Client Type: Global pharmaceutical manufacturer launching a new blister-pack line.
Challenge: FDA validation demanded Beckhoff PC-Based Control logs accurate to 1 ms yet the legacy code delivered only 10 ms precision.
Solution: Two Smartbrain C++ experts introduced high-resolution timers, deterministic task scheduling, and CFR-21-Part-11 compliant encryption. Code was peer-reviewed remotely, then validated on-site during a 48-hour shutdown window.
Result: Audit passed on first attempt, scrap rate fell by 92 %, and the client avoided a projected $1.4 M delay penalty.
Energy Microgrid Response Time Slash
Client Type: Municipal utility operating a hybrid solar-battery microgrid.
Challenge: Beckhoff PC-Based Control needed to respond to load spikes within 50 ms to meet regulatory compliance.
Solution: An augmented team of four C++/RTOS engineers ported the control loop to native C++ modules, optimized interrupt handlers, and integrated OPC-UA security. Deployment occurred in phases to prevent downtime.
Result: Response latency dropped to 8 ms, renewable penetration increased by 21 %, and the utility earned a green-energy incentive worth $850 k.
Book a 15-Minute Call
120+ C++ engineers placed, 4.9/5 avg rating. Let’s discuss your Beckhoff PC-Based Control challenge and secure a vetted developer this week.
Core Services
Legacy PLC Migration
Swap ageing PLCs for Beckhoff PC-Based Control without rewriting from scratch. Outstaffed C++ engineers reverse-engineer ladder logic, rebuild it in TwinCAT, and add modern diagnostics. Businesses gain faster cycles and lower downtime, all while keeping internal resources focused on core R&D.
Real-Time Motion Tuning
Our specialists fine-tune EtherCAT Distributed Clocks, develop spline interpolation, and squeeze every microsecond from servo loops. Precise motion equals higher product quality and less mechanical wear—benefits that repay service fees many times over.
Industrial IoT Dashboards
Augmented C++ teams connect Beckhoff ADS data to cloud or on-prem MQTT/OPC-UA brokers, building KPI dashboards that expose OEE in real time. Managers make data-driven decisions without expanding their IT department.
Cyber-Security Hardening
Implement secure boot, TLS-encrypted ADS, role-based access, and air-gap procedures. Clients in regulated industries meet compliance fast and avoid reputation-damaging breaches.
Custom Fieldbus Bridges
Need Modbus, CAN-FD, or Profinet talking to EtherCAT? Our C++ experts write low-latency gateways that protect deterministic timing and eliminate vendor lock-in.
Predictive Maintenance AI
We embed ML inference directly on Beckhoff IPCs using C++ and ONNX-Runtime, delivering failure predictions without extra hardware. Reduce unplanned stops and spare-parts inventory.
Want to hire a specialist or a team?
Please fill out the form below: